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811-399-000 75 Amp Quick Fix Wire Feed Welder Owners Manual

811-399-000 75 Amp Quick Fix Wire Feed Welder Owners Manual
 
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Description Prop65
 
This Operators manual provides specific information for your welder model. This manual contains information such as the Important Safety Instructions, Usage and Maintenance of your welder. Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Model Coverage: 117-032,117-033, 117-034, 83075, 2110
Product Features

A-

 Safety Summary

a.

 Shock Hazards . . . . . . . . . . . . . . . . . . . . . . . .1

b.

Flash Hazards . . . . . . . . . . . . . . . . . . . . . . . .2

c.

 Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . .2

d.

 Fume Hazards . . . . . . . . . . . . . . . . . . . . . . . .3

e.

 Compressed Gasses and
Equipment Hazards . . . . . . . . . . . . . . . . . . . .3

f.

 Additional Safety Information . . . . . . . . . . . . .4

B-

 Product Description

a.

 Specifications . . . . . . . . . . . . . . . . . . . . . . . . .1

b.

 Welder Performance . . . . . . . . . . . . . . . . .  . . .1

c.

 Controls & Functions . . . . . . . . . . . . . . . . . . . .1

d.

 Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . .1

e.

 Internal Thermal Protection . . . . . . . . . . . . . . .1

C-

 Installation

a.

 Power Requirements . . . . . . . . . . . . . . . . . . .1

b.

 Select Type Of Wire . . . . . . . . . . . . . . . . . . . .1

c.

 Select The Spool Size . . . . . . . . . . . . . .  .. . .1

d.

 Select The Wire Diameter . . . . . . . . . .  . . . .1

D-

 Assembly

a.

 Unpacking Your Welder . . . . . . . . . . . . . . . .1

b.

 Installing The Ground Clamp . . . . . . . . . . . . .1

c.

 Install Gun . . . . . . . . . . . . . . . . . . . . . . . . . 2

d.

 Install Wire .  . . . . . . . . . . . . . . . . . . . .  .. . 2

e.

 Changing The Drive Roller . . . . . . . . . . . . . . 3

E-

 Controls & Functions

a.
Getting To Know Your New Welder . . . . . . . .1

b.

 Setting the Controls . . . . . . . . . . . . . . . . . . .1

c.

 Cleaning The Weld Bead . . . . . . . . . . . . . . .2

F-

 Maintenance and Troubleshooting

a.

 General Maintenance . . . . . . . . . . . . . . . . . .1

b.

 Consumable Maintainance . . . . . . . . . . . . . .1

c.

 Testing for a Shorted Nozzle . . . . . . .  . . . .2

d.

 Troubleshooting . . . . . . . . . . . . . . . . . . . .2

e.

 Troubleshooting Chart . . . . . . . . . . . . . . . .3

G-

Welding Gun Replacement Parts

H-

 Preparing to Weld

a.

 Preparing A Safe Work Area . . . . . . .  .. . .1

b.

 Preparing the Work Piece . . . . . . . . .  .. . .1

c.

 Preparing to Weld . . . . . . . . . . . . . . .  .. . .1

d.

 Aluminum Welding Preparation . . . . . . . . .2

e.

 Select Welding Current Polarity and 

f.

 Connect Welder Ground . . . . . . . . . . . . . .2

I-

 Welding Techniques

a.

 Holding the Gun . . . . . . . . . . . . . . . . . . . .1

b.

 Laying a Bead . . . . . . . . . . . . . . . . . . . . .1

c.

 Moving the Gun . . . . . . . . . . . . . . . . . . . .2

d.

 Types of beads . . . . . . . . . . . . . . . . . . . .3

e.

 Welding Positions . . . . . . . . . . . . . . . . . .3

f.

 Multiple Pass Welding . . . . . . . . . . . . . . .4

K-

 Manufacturer’s Limited Warranty
Wiring Diagram with Parts Breakdown


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